Sustainability

Current figures on food alerts and how safe supply chains can prevent contamination

Balingen, Germany, 01/24/2025

| Food safety is in the spotlight worldwide as the number of warnings and recalls has reached alarming levels. In Germany, the number of published food warnings increased from 24 to 267 cases between 2011 and 2023 - an increase of more than 1000 percent. But how do such recalls occur, what consequences do they have and how can safe supply chains help to minimize the risk?

Food warnings: Figures and causes

According to the German Federal Office of Consumer Protection and Food Safety, contamination with pathogens is the most common cause of recalls - accounting for around 33% of cases. Foreign bodies such as glass or metal fragments are responsible for 15%. Convenience products such as ready-made salads or sandwiches, whose rapid processing poses specific challenges for quality control, are particularly affected.

In 2019, around 500,000 businesses in Germany were inspected, with 12.6% of inspections resulting in complaints. Food for special nutritional requirements, such as baby food, had a particularly high complaint rate of 25.4%. Such figures underline the importance of robust quality management throughout the food industry.

The consequences for companies

A recall can have far-reaching consequences for companies, from economic losses to a loss of consumer confidence. According to a study by the Grocery Manufacturers Association, the average cost of a recall in the USA is 30 million dollars. In addition to direct costs such as the recall and disposal of affected products, there are also indirect costs, such as production downtime or loss of reputation.

In an increasingly digitalized world, information about recalls is being disseminated faster and more transparently. 

Secure supply chains as a solution

Secure supply chains play a key role in minimizing the risk of contamination and recalls. Traceability is a key aspect of this. Modern systems make it possible to precisely identify affected batches and recall them in a targeted manner instead of withdrawing entire production series from circulation. This reduces costs and maintains consumer confidence.

Technologies such as metal detectors, X-ray systems and visual inspections help to identify and reject foreign bodies at an early stage. Supplemented by digital solutions, such as the integration of GS1 Digital Links on packaging, transparency is improved across the entire value chain.

Comprehensive traceability is essential to minimize the economic risks of recalls and ensure brand safety.
Fred Köhler
Head of the Business Unite Industry at Bizerba
Conclusion

Prevention is the key

The rising number of food alerts shows how important preventative measures are. Safe supply chains, supported by modern technologies and effective traceability systems, offer companies the opportunity to minimize risks and at the same time strengthen consumer confidence. This is not only a benefit for food safety, but also for the long-term stability and reputation of manufacturers.

In an industry where any mistake can have serious consequences, prevention is the key to a safe and sustainable future.

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About Bizerba

Bizerba is one of the world's leading suppliers of precision products and integrated solutions for slicing, processing, weighing, testing, order picking, labeling and payment. As an innovative company, the Bizerba Group is continuously driving forward the digitalization, automation and networking of its products and services.

In this way, Bizerba offers its customers from trade, commerce, industry and logistics greater added value with complete state-of-the-art solutions. From hardware to software, apps, and cloud solutions, all complemented by the appropriate labels or consumables, Bizerba adheres to the motto 'unique solutions for unique people'.

Bizerba was founded in 1866 in Balingen / Baden-Württemberg and is today one of the top players in 120 countries with its solutions portfolio. The family-run company, now in its fifth generation, employs around 4,500 people worldwide and has production facilities in Germany, Austria, France, Italy, Spain, Serbia, UK, China, Canada and the USA. In addition, the group of companies maintains a worldwide network of sales and service locations. Further information about Bizerba can be found at www.bizerba.com.